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SERVO-INDUSTRIAL-VOLTAGE-STABILIZER

TECHNICAL SPECIFICATION

Industrial servo voltage stabilizers are high-precision power conditioning units designed for heavy-duty applications. Unlike standard stabilizers that use relays to switch taps (creating “steps” in voltage), a servo stabilizer uses a motorized arm to provide continuous, stepless correction with an accuracy of up to ±1%.

Below is a detailed technical specification for a Three-Phase Industrial Servo Stabilizer (Standard & Wide Range).

1. Electrical Performance

Industrial units are designed to handle high inrush currents and continuous 24/7 duty cycles.

ParameterSpecification
Capacity10 kVA to 5000 kVA
Input Voltage RangeStandard: 340V – 480V
Output Voltage415V AC (Adjustable between 380V – 415V)
Output Regulation±1% (Precision control)
Rated Frequency47 Hz – 53 Hz (50 Hz ± 5%)
Efficiency> 98% at full load
Response Time< 10 milliseconds (Instantaneous)
Correction Rate20V to 60V per second
Waveform DistortionNil (Maintains pure sine wave)
Duty Cycle100% Continuous

2. Key Internal Components

  • Buck-Boost Transformer: Connected in series with the line to “add” or “subtract” voltage.
  • Variable Auto-Transformer (Variac): A toroidal or columnar transformer that supplies variable voltage to the Buck-Boost primary.
  • High Torque Servo Motor: A reversible AC or DC motor that drives the carbon brushes on the Variac.
  • Microcontroller/DSP Control: The digital “brain” that senses output deviations and commands the motor.
     

3. Protection & Safety Features

  • High/Low Voltage Cut-off: Automatically disconnects the load if voltage exceeds or falls below safe thresholds (e.g., >460V or <300V).
  • Overload & Short Circuit: Protected via MCCB (Molded Case Circuit Breakers) or ACB (Air Circuit Breakers) for higher ratings.
  • Phase Failure & Reversal: Sensors prevent the motor from running in reverse or burning out if a phase is lost.
  • Surge & Spike Suppression: Integrated SPDs (Surge Protection Devices) protect against lightning or switching transients.
  • Single Phasing Preventer: Shuts down the unit if any of the three phases fail to prevent motor heating in the load.
  • Manual Bypass: A built-in switch to route power directly from the grid during maintenance.

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